產(chǎn)品簡(jiǎn)介：
Product Introduction:
       RT精密陶瓷真空過濾機(jī)集機(jī)電、微孔陶瓷、超聲技術(shù)為一體，依靠真空吸力和毛細(xì)作用實(shí)現(xiàn)固液分離的新型高效、節(jié)能過濾設(shè)備。主要應(yīng)用于山、冶金、化工、環(huán)保等行業(yè)。
       RT precision ceramic vacuum filter integrates mechanical and electrical, microporous ceramics, ultrasonic technology as a whole, relying on vacuum suction and capillary action to achieve solid-liquid separation of new efficient and energy-saving filtration equipment. Mainly used in mountain, metallurgy, chemical industry, environmental protection and other industries.
 
產(chǎn)品特點(diǎn)：
Product features:
★高真空度（真空度0.09～0.098MPa），濾餅水分低。
★High vacuum degree (vacuum degree 0.09~0.098MPa), low cake moisture.
★濾液含固量<50ppm。可反復(fù)利用，減少排放。
★ Filtrate solid content <50ppm. Can be used repeatedly to reduce emissions.
★與傳統(tǒng)過濾設(shè)備相比能耗節(jié)省約90%以上，能耗低，運(yùn)行成本低。
★Compared with traditional filtration equipment, energy consumption is saved by about 90% with low energy consumption and low operating costs.
★與傳統(tǒng)陶瓷過濾機(jī)相比增加了濾餅洗滌，適用需洗滌的物料。
★Compared with the traditional ceramic filter, filter cake washing is added, suitable for materials that need to be washed.
★采用PLC、微機(jī)結(jié)合自動(dòng)閥門控制，自動(dòng)化程度高，降低勞動(dòng)強(qiáng)度。
★ Using PLC, microcomputer combined with automatic valve control, and high degree of automation to reduce labor intensity.
★結(jié)構(gòu)緊湊，占地面積小，安裝維護(hù)方便。
★Compact structure and small footprint for easy installation and maintenance.
★采用先進(jìn)的排液系統(tǒng)，可適合任何工況條件下使用。
★The use of advanced drainage system can be used under any working conditions.
 

工作原理： Working principle: 吸漿區(qū)：工作時(shí)浸沒在料漿的過濾板在毛細(xì)作用下結(jié)合真空壓力，表面吸附成一層濾餅，濾液通過濾板進(jìn)分配閥至排液罐。 Suction area: During working, the filter plate immersed in the slurry is combined with vacuum pressure under the action of capillary, and the surface is adsorbed into a layer of filter cake. Finally the filtrate can pass through the filter plate into the distribution valve to the drop tank. 淋洗區(qū)：濾餅轉(zhuǎn)出料漿斗后，對(duì)濾餅進(jìn)行噴淋洗滌。 Washing area: After the filter cake is transferred to the slurry hopper, the filter cake is sprayed and washed. 干燥區(qū)：濾餅繼續(xù)在高真空力的作用下脫水。 Dry area: The cake continues to dehydrate under the action of high vacuum force. 卸料區(qū)：進(jìn)入無真空的情況下，刮刀自動(dòng)卸料。 Discharge area: When there is no vacuum, the scraper automatically discharges the material. 反沖洗：工業(yè)水或?yàn)V液通過分配閥進(jìn)入陶瓷板由內(nèi)向外進(jìn)行清洗。清洗堵塞的微孔。在陶瓷板使用一個(gè)周期后，采用超聲波配合低濃度酸混合清洗，保持陶瓷板的高效使用。 Backwash: In order to wash the blocked microwells, industrial water or filtrate get into the ceramic plate through the distribution valve, for washing from the inside out.  After the ceramic plate is used for one cycle, the ultrasonic wave is used with low concentration acid mixing cleaning, to maintain the efficient use of ceramic plates.

設(shè)備選型：
 

型號(hào)面積	濾盤/圈	濾板數(shù)量/塊	槽體容積/M3	裝機(jī)功率/KW	運(yùn)行功率/KW	主機(jī)（L×W×H/）/M
TC-1	1	12	0.21	3.5	2.0	1.6×1.4×1.5
TC-4	2	24	1.0	7.0	3.0	2.4×2.5×2.1
TC-6	2	24	1.2	7.0	6.0	2.4×2.9×2.5
TC-9	3	36	1.7	9.0	7.0	2.7×2.9×2.5
TC-12	4	48	2.2	11.0	7.5	3.0×2.9×2.5
TC-15	5	60	2.7	11.5	8.0	3.3×3.0×2.5
TC-21	7	84	4.0	13.5	9.0	4.6×3.0×2.6
TC24	8	96	4.5	16.5	10.5	4.9×3.0×2.6
TC-27	9	108	5.0	17.0	11.0	5.2×3.0×2.6
TC-30	10	120	5.5	17.5	11.5	5.5×3.0×2.6
TC-36	12	144	7.0	23.0	16.0	6.6×3.0×2.6
TC-45	15	180	8.5	25.0	19.0	7.5×3.0×2.6
TC-60	15	180	12.5	33.0	22.0	7.5×3.3×3.0
TC-80	20	240	16.2	40.0	24.0	9.0×3.3×3.0
TC-102	17	204	18.5	53.0	35.0	8.8×3.6×3.3
TC-120	20	240	20	60.0	40.0	9.7×3.6×3.3
TC-150	25	300	24	75.0	47.0	11.2×3.6×3.3

陶瓷過濾機(jī)效果圖
Ceramic filter effect picture
主要部件：過濾板、主機(jī)、氣水混合恒壓反沖洗系統(tǒng)、控制系統(tǒng)
Main components: filter plate, host, air and water mixed constant pressure backwash system, control system

白剛玉陶瓷板 碳化硅陶瓷板

過濾板 Filter plate 1.骨架密度大、膜層強(qiáng)度高、耐磨耐壓耐腐蝕。 1. Large skeleton density, high film strength, wear resistance, pressure resistance and corrosion resistance. 選用電熔白剛玉經(jīng)500T液壓機(jī)梯度成型、1430℃整體燒結(jié)，耐壓可達(dá)8bar。 Selection of electric fused white corundum by 500T hydraulic gradient molding, 1430℃ integral sintering, pressure can reach 8bar. 2.開孔率高、生產(chǎn)能力大；過濾精度高、真空能耗低。  2.High opening rate, large production capacity; High filtration accuracy, low vacuum energy consumption. 材質(zhì)精細(xì)、整體復(fù)合，不使用膠粘結(jié)，透水性好、開孔率達(dá)92%；采用1800目超細(xì)白剛玉噴膜預(yù)涂層工藝，毛細(xì)作用好、真空能耗低。 The material is fine, the whole compound, not adopted adhesive bonding, good water permeability, opening rate of 92%; 1800 mesh ultra-fine white corundum spray film pre-coating process, good capillary action, low vacuum energy consumption. 3.再生方法多，使用壽命大大延長(zhǎng)。 3. Various regeneration methods, the service life is greatly extended. 可使用高溫高壓、有機(jī)溶劑等清洗，再生效果好，使用壽命長(zhǎng)。 It can be cleaned with high temperature and high pressure, organic solvent and etc., with good regeneration effect and long service life.

 

控制系統(tǒng) Control system       采用計(jì)算機(jī)控制系統(tǒng)或觸摸屏結(jié)合PLC控制，進(jìn)料、過濾、清洗、配酸、均采用自動(dòng)控制、攪拌、主軸減速機(jī)均采用變頻控制，可實(shí)現(xiàn)一人多機(jī)操作，自動(dòng)化程度高、操作簡(jiǎn)單方便、安全可靠。 Adopt computer control system or touch screen combined with PLC control. Feed, filter, cleaning, acid distribution are automatic control, mixing, the main shaft reducer adopts frequency control. It can achieve following effect: one person more machine operation, high degree of automation, simple and convenient operation, safe and reliable.

氣水混合恒壓反沖洗系統(tǒng) Gas-water mixed constant pressure backwash system 1）濾液再生系統(tǒng)采用精密過濾器過濾，環(huán)保節(jié)能。 1) The filtrate regeneration system adopts precision filter filtration, environmental protection and energy saving. 2）采用恒壓供水系統(tǒng)穩(wěn)定清洗，安全可靠。 2) Constant pressure water supply system is used for stable cleaning, safe and reliable. 3）采用超聲波結(jié)合化學(xué)清洗劑聯(lián)合清洗陶瓷板，有力保證陶瓷板高效使用。 3) The use of ultrasonic combined with chemical cleaning agents to clean ceramic plates, effectively ensure the efficient use of ceramic plates. 4）自動(dòng)配酸，減少勞動(dòng)強(qiáng)度和危險(xiǎn)性。 4) Automatically mix acid to reduce labor intensity and risk.

應(yīng)用范圍
Application range
      目前已廣泛應(yīng)用于礦山有色金屬、稀有金屬、黑色金屬，非金屬等精礦及尾礦脫水，化工行業(yè)氧化物、電解渣、浸出渣、爐渣的脫水及環(huán)保污水污泥廢酸處理等。物料細(xì)度從-200到-450目以及各種超細(xì)物料。
       At present, it has been widely used in mine nonferrous metals, rare metals, ferrous metals, non-metals and other concentrates and tailings dehydration, chemical industry oxides, electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludge waste acid treatment. Material fineness from -200 to -450 mesh and a variety of ultrafine materials.

 

礦種 mineral species	粒徑分布 particle size distribution	給料濃度 feed concentration %	處理量KG/m2h processing capacity KG/㎡h	濾餅水分% filter cake moisture %
金精礦gold concentrate	-200～-325目  -200~-325mesh	50～60	900～1500	6.5～11.5
金尾礦gold tailings	-200～-400目  -200～-400mesh	45～60	400～600	13～16
銅精礦copper concentrate	-200～-325目   -200~-325mesh	45～60	600～900	6.5～12
鐵精礦iron concentrate	-200～-325目   -200~-325mesh	40～60	850～1500	6～10
鋅精礦zinc concentrate	-200～-325目  -200~-325mesh	50～60	750～900	6.5～12
鉛精礦lead concentrate	-200～-400目 -200～-400mesh	50～65	650～800	10～12
鋁土礦bauxite	-200～-325目 -200~-325mesh	50～60	350～450	10.5～12
鉛鋅尾礦lead-zinc tailings	-200～-325目 -200~-325mesh	50～65	350～550	12～16
氰化渣c(diǎn)yanide slag	-325～-450目-325～-450mesh	50～60	350～550	21～24
硫精礦sulfur concentrate	-200目占80%	50～65	350～790	8～12
鎳精礦nickel concentrate	-200～-325目 -200~-325mesh	55～60	300～600	10～12
精煤cleaned coal	-200目占80%	50～65	550～930	18～20
氧化鋅zinc oxide	-200目占75%	55～65	620～1200	8～12
螢石粉fluorite powder	-200目占60%	55～65	750～900	8～12

加工安裝現(xiàn)場(chǎng)及使用現(xiàn)場(chǎng)
Installation and use site

設(shè)備使用現(xiàn)場(chǎng)